Integral design of 50 kW, 25 kHz dc-dc converter based on ZVS, Quasi-ZCS topology

Konferenz: CIPS 2006 - 4th International Conference on Integrated Power Systems
07.06.2006 - 09.06.2006 in Naples, Italy

Tagungsband: CIPS 2006

Seiten: 6Sprache: EnglischTyp: PDF

Persönliche VDE-Mitglieder erhalten auf diesen Artikel 10% Rabatt

Pavlovsky, Martin; Haan, Sjoerd W. H. de; Ferreira, J. Abraham (Delft University of Technology, Department of Electrical Power Processing, Mekelweg 4, 2628CD Delft, The Netherlands)

An improvement of power density is desired in many high-power applications. Reducing the size of passives is one of the cornerstones for realising high power densities. In this paper, an integral design of high-power highpower- density power converter is presented. The converter is based on ZVS Quasi-ZCS topology which is used to reduce the switching losses. Several concepts such as: foil winding technology, amorphous cores, leakage layer, heat removal by conduction and by heat pipes are discussed. The integral approach is demonstrated on a design of a 50 kW dc-dc converter prototype. The converter prototype demonstrates the possibility of achieving a high power density and a high efficiency at high power levels. In the presented case, an efficiency of 97 % is measured over a broad load range. The power density is as high as 11.13 kW/l.